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Pilot Scale Freeze Dryer LT-PSF100
PILOT SCALE FREEZE DRYER

Pilot Scale Freeze Dryer LT-PSF100

Labtro LT-PSF100 is a pilot-scale freeze-dryer for the development and scale-up of vial lyophilization processes. Silicone oil is circulated through the shelves from -55 to +80 °C, so both pre-freezing and drying happen on the shelf. A top hydraulic system stopper vials under vacuum. The condenser -85 °C collects 6 kg/batch. PLC control with a color LCD Touchscreen stores programs of 36 segments, draws live curves and exports data by USB, all in a clean-room friendly stainless steel body.

Shelf based processing
Silicone oil heating and cooling
Hydraulic stoppering
02
PRODUCT INFORMATION

Overview

<span style="color:black;">Labtro LT-PSF100 is a pilot-scale freeze-dryer for the development and scale-up of vial lyophilization processes. Silicone oil is circulated through the shelves from -55 to +80 °C, so both pre-freezing and drying happen on the shelf. A top hydraulic system stopper vials under vacuum. The condenser -85 °C collects 6 kg/batch. PLC control with a color LCD Touchscreen stores programs of 36 segments, draws live curves and exports data by USB, all in a clean-room friendly stainless steel body.</span>

Pilot Scale Freeze Dryer LT-PSF100

Technical Specifications

Shelf area 0.2 m² Shelves 2 + 1 (top shelf is a temperature compensating plate)
Shelf size (W x D x H) 270 x 400 x 18 mm Shelf spacing 100 mm
Trays 2 pcs, 265 x 395 x 35 mm, SS304 Shelf temperature range -55 °C to +80 °C
Shelf temperature control accuracy ±0.5 °C (PID, at balance) Shelf temperature deviation < ±2 °C (-40 to +40 °C, atmospheric pressure)
Shelf flatness ±0.5 mm/m Shelf cooling rate +20 °C to -30 °C in ≤60 min (empty)
Shelf heating rate -40 °C to +20 °C in ≤60 min (empty) Shelf heating power 0.5 kW
Shelf pressure test 0.3 MPa Condenser lowest temperature -85 °C (empty)
Condenser ice capacity 6 kg per batch Condenser capture area ≥0.3 m²
Condenser cooling rate +20 °C to -40 °C in ≤30 min (empty) Condenser Cylindrical SS304, external copper coil, electric auto defrost
Cooling type Air-cooled, 2 refrigeration units Refrigerant R404 + R23
Compressor TECUMSEH TAJ2446Z Vacuum pump ORV 10, 0.8 kW
Final vacuum ≤1 Pa (0.01 mbar), no load Pump-down time Atmospheric to 10 Pa in ≤30 min (dry)
Circulating fluid Low-viscosity silicone oil (5 cSt at 25 °C) Circulation pump 0.2 kW
Stoppering Top hydraulic cylinder Control Fatek PLC with MCGS touchscreen, PID
Program memory Many programs, 36 segments each Chamber AISI 304 stainless steel, Ra ≤0.4 µm, acrylic door opening >110°
Interfaces Temperature DN15, vacuum KF16 Insulation Polyurethane integral foam
Units / language °C, bar, min, mbar, English Power supply 220 V / 50 Hz, single phase
Installed power 4.5 kW Dimensions (L x W x H) About 800 x 1200 x 1750 mm
Weight About 500 kg
PRODUCT DETAILS

Features & Applications

PRODUCT BENEFITS

Key Features

Shelf based processing

Silicone oil heating and cooling

Hydraulic stoppering

Movable shelf design

Color touch screen display

WHERE IT IS USED

Applications

Pharmaceutical and biotech process development and scale-up
Vial lyophilization of vaccines, biologics and injectables
Freeze drying of enzymes, probiotics and diagnostic reagents
Clean-room and R&D laboratory use
PRODUCT INFORMATION

Product Details

Pilot Scale Freeze Dryer LT-PSF100
PILOT SCALE FREEZE DRYER

Pilot Scale Freeze Dryer LT-PSF100

Standard Accessories:

5 L vacuum pump oil

5 L silicone oil

PT100 sensor

Refrigeration solenoid valve coil

Relay, AC contactor, 

Clamps (KF25 and 1.5 inch)

Condenser sealing rings.

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